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Power Generation Services – RUS Fossil Division

Regional Utility Services, Inc. (RUS) is a mechanical contractor that has been supporting the fossil Power Generation industry for over ten years.

RUS provides full project solutions for our customers during plant operations and facility outages. Our team understands the challenges that fossil power plants face to meet their operational needs, and we pride ourselves on supporting our customers with turnkey solutions.

In order to exceed client expectations, RUS employs riggers, welders, pipefitters, operators and millwrights that are considered experts in their craft.  We get the job done efficiently (whether it be outage, preventative or corrective maintenance) within the demanding power plant environment. Our crews perform their assigned tasks with a “Safety First” mindset. Additionally, RUS provides preventive inspection services to identify pre-failure conditions so that scheduling can drive maintenance.

RUS is a “Balance of Plant” service provider. Our on-site inspection, repair, installation/replacement, fabrication and technical services capabilities include, but are not limited to, the following equipment:

Feeders, Coal Crushers, Ductwork, Pulverizers, Traveling Screens, Dampers, Exhausters, Slide Gates, Pumps, Fuel (Coal) Piping, Air Dryers, Process Piping, Conveying Systems, Trash Racks, Magnetic Couplings, Coal Bunkers, Boiler Feed Pipes, PVC Piping, HDPE Piping, Bag Houses, and Air Preheaters.

Here are a couple examples of the maintenance services we provide:

Pulverizer Gearbox Rebuild Services and Fuel Pipe Installation Services

Gearbox rebuild in process.

Pipe installation in a coal processing plant.

RUS also has an off-site fabrication/rebuild facility. Our off-site fabrication and rebuild services include, but are not limited to, the following:
Fabrication: Platforms, Ladders, and Handrails

Rebuilds: Pulverizer Journals, Pulverizer Gearbox (Bushing Style), and Pumps

Note: If you don’t see a particular fabrication or rebuild service listed, please ask. We may very well have the capabilities required to perform that service.

If you are in need of a contractor to perform your fossil power generation plant maintenance, give RUS a call. It would be an honor to assist your team in maintaining your plant’s efficiency and availability at its highest possible level.

Rebuilding versus Purchasing New Equipment

Power generation companies often need to get their mills back up and running as quickly as possible, without the added complication of waiting for back-ordered equipment. Keeping spare replacement parts on hand is not always feasible, and unscheduled purchases of new equipment can take a real hit to a capital expenditure budget. It might be time for your company to consider rebuilt equipment as an efficient and affordable option. Call RUS today to see how we can help you. Click below to view the latest brochure on our journal rebuild program.

RUS Journal Rebuilds

Our Hydro-Electric Division

Regional Utility Services, Inc. (RUS) was founded on Hydro-Electric plant work.

Welder Dwight Moody demonstrates the technique used to refurbish a camelback. This piece of equipment is over 100 years-old.

RUS delivers complete solutions to the hydro industry, including major component replacements and

balance of plant system maintenance. Our unique management approach ensures delivery of safe, cost-effective solutions resulting in improved plant performance and profitability for our customers.

RUS project managers deliver superior services through a hands-on approach, from the pre-bid process to the final closeout. Our team leaders provide critical oversight and reporting for our projects, and they offer value-added solutions through key partnerships with our customers. RUS is known for providing the highest quality hydro service solutions available.

HYDRO SERVICES CAPABILITIES:

1. Complete turbine inspection, replacement, and repair. 2. Excitation upgrades (including collector ring inspection, replacement and repair). 3. Generator inspection, cleaning, testing (including field pole removal and replacement). 4. Head gate and head gear inspection, repair and replacement. 5. Intake/outflow structures (flume lines, pen stocks, draft tubes) inspection, repair, replacement. 6. Runner cavitation (stainless steel, cast iron, carbon) and flashing repair. 7. Power Plant upgrades, including demolition.

An example of one of the hydro jobs RUS is currently working on:

This camelback (in the RUS shop for scale removal, weld repairs, and preservation) is from one of the oldest continuously operating alternating current hydroelectric facilities in the US. The Lower Pelzer Hydro plant was designed by Thomas Edison and began generating power in 1895 on the Saluda River. What an honor to work on this important part of our country’s history!

The camelback is pictured post-restoration. According to Project Manager Jerry Moody, this piece of equipment is capable of performing in a hydroelectric plant for another 100 years.

If you are in need of a contractor to perform your Hydro-Electric plant maintenance (whether it be outage, preventative, or corrective), give RUS a call. It would be an honor to assist your team in maintaining your plant’s efficiency and availability at its highest possible level.

RUS grows through Waste-to-Energy

Regional Utility Services is a small business that wants to grow along with the Waste-to-Energy industry. RUS representatives Nathan Faulkner and Don Varner recently attended the 24th Annual North American Waste-to-Energy Conference in Florida. The conference focused on managing existing power generation facilities for maximum success, as well as exploring the best opportunities to develop new facilities to recover energy from waste.

While coal-fired facilities have formed the backbone of the Southeast’s power grid, the commitment to generate cleaner energy has encouraged many companies to retire older, less efficient coal-fired plants and replace them with low- or zero-emission electricity sources, including:

  • Cleaner natural gas plants
  • Increased nuclear capacity
  • Investments in renewable resources

As power generation companies continue to diversify their portfolios with alternative energy sources, Regional Utility Services wants to be a key player in the future of energy. RUS crews have a specialized skill set from their work in the fossil fields; these skills are a valuable asset in the WTE industry.

Whether a power plant is creating energy using coal or using waste, the equipment is similar: conveyor systems, boilers, dryers, bag houses, scrubbers, turbines and generators. Instead of the WTE industry spending their resources training new installation and maintenance crews, these companies can hire RUS crews that already possess the specialized skill sets to go straight to work.

“Coal processing plants have closed at a faster speed than anyone originally predicted,” said President and CEO Dan Cothran. “We have trained and experienced fossil crews on hand who can quickly and easily adapt to the equipment in the WTE field.”

Building up “STEAM”

“I liked the way I could turn on the water and turn the turbine on the model to create power,” said Tyler, a 5th grade student at Roebuck Elementary School. Tyler is a STEAM Scholar, and he participates in a program at his school that focuses on collaborative experiences in Science, Technology, Engineering, the Arts and Math.

The goal of STEAM at Roebuck Elementary is to build a strong foundation for young learners in these important areas. By providing hands-on opportunities, students are encouraged to become engaged in science and technology-related fields. What better way to peak their curiosity than to set up a working hydro power plant inside their classroom?

Regional Utility Services did just that. President and CEO Dan Cothran and Business Development Director Nathan Faulkner brought a working model of a dam to Roebuck Elementary and let the students generate power. Kelseay grasped the key concept, saying she “liked learning how water can be turned into energy.” Her classmate Lorden made the connection between the demonstration and the ultimate result: “I liked how the engineers create simple machines that can be used for big things.”

As students controlled the flow of water, they began to understand how an increase in the water’s pressure turned the turbine faster and generated more power. They also learned about the history of dams and the important part they play in the Southeast. Kaitlyn appreciated the stories of how Regional Utility Services crew members have to think creatively to repair many of the hydro plants. She explained that “the engineers told us about the places they worked and about all of their imagination to make things better.”

Roebuck’s STEAM Program is a Spartanburg School District 6 initiative and part of the national program, “Project Lead the Way.” Roebuck is one of the first “Project Lead the Way” schools in the nation. The school’s core commitments include community involvement and partnerships with local businesses, providing much needed support for the STEAM Program.

Regional Utility services is proud to support a local school that is encouraging students to become electrical engineers and industrial designers. These STEAM scholars will shape the future of our business and our community. Thank you for letting RUS be a part of your STEAM Program, Roebuck Elementary School!

Investing in Our Future

Welcome to the redesigned Regional Utility Services website and the new RUS blog.

In looking for an image to best summarize our vision as a veteran-owned small business, I thought of this photograph. The location is Bad Creek Hydro Sub-station and the group is eighth graders in the gifted math and science classes of Pickens Middle School and Dacusville Middle School.